I cut them in half leaving the socket side for the connection of the shoulder separated from the posable part of the piece. I created the arms from those big lego figures that you get with a race car these Lego joints were used for the shoulders. Only this one was curled up like the film. The top part of the cape around the neck is made from same materials from the other part of the cape. I even gave him a zurg o vision like in the movie but it doesn't work it's just there for decoration like the blaster and the back. The face was pretty hard to mold because I wanted to mold everything The waist doesn't bend like buzz's because I don't have enough joints for all of characters to have this type of articulation. The head is jointed from a wrist off an iron man mega blocks figure and the bottom structure is jointed by the leg part of the iron man for the waist. I had to be very careful when I was molding the chest because I wanted to make it really perfect to the film. I sculpted the top portion of zurg from loads of pictures for reference for the chest and the face. Give the details that he has on his cape. I pressed the craft knife gently into the foam to I found a picture of Zurg's cape to use as a template for the shape of his cape. The cape is black craft foam and a red book sock glued together. It took me a while to loosen the wheel again to roll. But the front wheel was challenging because when I was trying to glue it in place, it got stuck.
I used the wheels from the smallest tech deck skate board I could find I shaved the bottom of his base to fit his wheels the back wheels were easy. His wheels on the bottom were a pain in the but. I had to extend the bottom piece because I was a little worried that he would be too short for buzz so I made a little expansion.
With some reference aside to me I molded the base. The base was sculpted with time and patience.
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